hangzhou mankun imp. exp. co., ltd. , https://www.multihz.com
In order to truly reduce costs and improve efficiency, Xiangyun Group requires all subsidiaries to start from the details and reduce production costs.
The ammonium phosphate plant focuses on reducing ore consumption, acid consumption, ammonia consumption, coal consumption, etc., starting from the source, and focusing on the rational allocation of ore, from improving the conversion rate, washing rate, and eliminating run, run, drip and leak. To increase the total phosphorus yield, strict control of finished product ammonium phosphate P205 content between 44.8% ~ 45.8%, reducing nutrient loss. They also seized control from the team, strictly controlled the concentration of SO3 in the phosphoric acid, controlled the degree of neutralization, reduced acid consumption and ammonia consumption, reduced the cost of ammonium phosphate to some extent, and received significant results. Sulfuric acid plant in the water, electricity, maintenance costs and other aspects to increase control efforts, limit the use of fans, air conditioning, to overcome the waste in the maintenance process; compound fertilizer plant focuses on raw material consumption, electricity consumption, coal consumption and other efforts, strengthen raw materials On-site management, increase driving rate, optimize process management and formulation, and accumulatively save 500,000 yuan in the second half; Zhenyu Chemical Company focuses on digging potential of two coals, ammonia, sulfur recovery, electricity and coal, and strengthen raw material management. Coal rod machine plum eyes are cylindrical eyes, increase the thermal stability of the coal rod, change the distribution mechanism, ammonia recovery according to class production tonnage assessment, saving nearly 1 million yuan; In addition, phosphate fertilizer factory, Chuanke company, automobile transport company, Refined companies made a fuss about the consumption of raw materials, power coal, and old repairs and wastes, and achieved remarkable results, all reaching the goal of saving energy and reducing consumption by half a year.
In addition, Xiangyun Group has further strengthened its equipment management, starting with equipment double charter machines, gradually standardizing the order of equipment management, strengthening equipment maintenance and repair, improving equipment files, and increasing the driving rate of the equipment. As the equipment double-package mechanism is responsible for people, strict monitoring from top to bottom is implemented, and key equipments of key companies in the company are mainly maintained. By strengthening equipment management and maintenance, the company's equipment availability rate has been greatly improved over the previous year, achieving better results.
In terms of logistic management, Xiangyun Group promotes guest meals, strictly controls telephone expenses and non-productive expenses, and even a back office official has to use a piece of official paper positively and negatively, and office expenses have fallen drastically.
In respect of technological transformation, Xiangyun Group's compound fertilizer has reached 200,000 tons. The transformation of the ammonium phosphate spray tower has been completed, and the ammonia waste-gas three-fluid co-combustion furnace is under construction. The sulfuric acid sulfur trioxide plant has been completed. In the field of fine chemicals, the new RESN project with an investment of nearly 20 million yuan was completed and put into production on January 22 this year. After normal production, it will create a substantial income for the company. In addition hydroxytoluene and other projects have also been completed. Sulfuric acid two-water recycling, ammonium phosphate wastewater recycling and other projects will be implemented in 2006.
Small details provide great benefits --- Hubei Xiangyun Group to control the cost of documentary
Due to the fact that some fertilizer companies have frequently launched large-scale ammonium phosphate and compound fertilizer projects of 300,000 tons, 500,000 tons, and 1 million tons, phosphate fertilizer companies face unprecedented challenges from the second half of 2005. Phosphorite, Sulfur supply crisis, the sales market is sluggish and weak, product prices drop once and then drop, and the sales price is close to or lower than the production cost. However, Hubei Xiangyun Group achieved sales revenue of 800 million yuan and became the largest chemical company in Eastern Hubei. Speaking of the reasons for this, Hu Huawen, chairman of the group, said that they mainly started with details and benefited from refined management.